2012 Fire aluminizing steel wire plant production line































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Marke: Fire aluminizing steel wire plant
Plant for fire aluminizing steel wire
The total length of the plant is about 56 meters
A 01 Wire uncoiler
Uncoiling device Uncoiling device
A 02 Wire cleaning
Electrochemical wire cleaning equipment
Ultrasonic wire cleaning device
A 03 Wire heating
Inductive wire heating
Control cabinet Inductive wire heating
A 04 Melt preparation - preheating
Pre-melting furnace
Melting - low pressure furnace
A 05 Wire coating
Coating device view
Coating device
A 06 Wire cooling
Cooling channel
Wire . Quenching tank
A 07 Wire - rewinding device
Wire rewinding view
Wire winder view 2
Total power in
KW and total 631 KW 1
Current in A: 593 A
Technical performance parameters
Steel wire: C < 1,0 %
Diameter 1,00mm . - 2,00mm
Strengths < 1400 N/mm²
Coating speed design
Wire diameter: 1,00mm -1,50 mm
Maximum coating speed: 120 m/min
Wire diameter: > 1,50mm - 2,00mm
Maximum coating speed 60 m/min
Coating: pure aluminum and its alloys
Coil dimensions and weights DIN 46395
Flange-Ø 800 mm
Core-Ø 400 mm
Bore-Ø 127 mm
chamfer 30 mm
Installation width 500 mm
Total spool width 600 mm
Capacity of filled spool max 900 kg
Required process media
Electric power
Water
Acid
Compressed air
Nitrogen gas
Hydrogen gas
Aluminum
aluminum alloy
Basics the technology and the process are suitable pickled
cold drawn
wires with a C - content < 1,0 % with stearate - soap (drawing soap)
to process
and to coat aluminum
To carry out the wire coating
the following procedure is carried out in detail
procedural sequence
Unwinding of the wire via the unwinding group
Cleaning of the wire by the electrochemical cleaning system
Post-cleaning of the wire by the ultrasonic cleaning device
Heating of the wire to the coating temperature by the Inductive
heating equipment
Melting - holding - and preparation
Coating of the wire in the coating device
Wire cooling
Winding of the coated wire
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